For factories, fabricators and processors

Manufacturing compliance that protects
the people on the floor.

WHS, machinery, chemical handling and lockout / tagout procedures anchored to the Model WHS Regulations, Hazardous Chemicals chapter and your state regulator's plant Code of Practice.

Generate your manufacturing pack — $199View a sample pack
Aligned with Safe Work Australia · SafeWork · Hazardous Chemicals Code20-minute generationBranded PDF + ZIP
LOTO
Lockout / tagout procedure built in
8
Plant and process hazards addressed
GHS
Aligned chemical labelling + SDS register

What we generate for you

Every hazard, every service — mapped to a clause.

Tell us what you do and what could go wrong. We draft a SWMS, policy clause or register entry against each one — with the regulatory reference embedded.

Hazards covered

  • Machinery entanglement
    SWMS · Machine guarding + plant risk assessment (WHS Reg 208)
  • Noise
    Hearing protection program (WHS Reg 56–59)
  • Chemical exposure
    SDS register + chemical SWMS (WHS Reg 329 + GHS labelling)
  • Manual handling
    SWMS · Hazardous manual tasks (WHS Reg 60)
  • Hot works
    SWMS · Hot works + welding fume control (WHS Reg 49)
  • Lockout / tagout
    Lockout / tagout procedure (Code of Practice — Managing the risks of plant)
  • Pressure systems
    SWMS · Pressure equipment + AS/NZS 1200 alignment
  • Dust
    Dust control plan + air monitoring (including crystalline silica WHS Reg 529CA)

Services covered

  • CNC operation
    SWMS · CNC operation with isolation + emergency stop SOP
  • Welding & fabrication
    SWMS · Welding & fabrication + welding fume control
  • Assembly line
    SWMS · Assembly line with pinch-point + isolation controls
  • Packaging
    SWMS · Packaging line + machine guarding procedure
  • Quality control
    Calibration procedure + non-conformance escalation SOP
  • Machine maintenance
    Lockout / tagout procedure with maintenance permit

Document set

Eight documents.
Tailored to your trade.

Manufacturing packs lead with plant safeguarding, lockout / tagout and chemical handling — the controls a regulator inspects first.

Customise the document set
  • 01

    WHS Policy

    core

    WHS policy tuned for plant-intensive workplaces — guarding, isolation and hazardous chemicals — referencing the model WHS Regulations.

  • 02

    Safe Work Method Statements

    operations

    Safe procedures for machine operation, fabrication, welding, assembly and packaging lines.

  • 03

    Incident & Hazard Register

    operations

    Incident register sized for plant environments — entanglements, near-miss isolation events, chemical exposures and notifiable dangerous incidents.

  • 04

    Emergency Response Plan

    operations

    Plant emergency plan covering fire, chemical spill, lockout failure, evacuation and severe weather.

  • 05

    Employee Code of Conduct

    people

    Behaviour standards aligned with the Manufacturing & Associated Industries Award 2020 and Fair Work expectations.

  • 06

    Privacy Management Plan

    core

    APP-compliant privacy plan covering biometric clock-ins, CCTV and supplier records.

  • 07

    Anti-bullying & Harassment

    people

    Respect-at-work clauses with explicit psychosocial hazard controls for shift-based plant work.

  • 08

    Training Register

    operations

    Register prepopulated with HRWL, plant-specific competency, confined space and hazardous chemicals training.

Operator on PolicyPack

“After a near-miss with a press brake, SafeWork wanted documented isolation procedures within 48 hours. PolicyPack had a tier-1-quality LOTO plan in the regulator's hands the same afternoon.”
Tomás A.
Plant Manager, Atlas Fabrication

Single Pack

$199one-time, all inclusive

Everything you need to pass the audit today — WHS, SWMS, privacy plan, conduct, incident register and emergency plan, branded for your business and tailored for manufacturing & industrial.

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FAQ

Questions specific
to manufacturing & industrial.

The five or six things every operator in this industry asks us before getting started.

  • Yes. A dedicated LOTO procedure follows Safe Work Australia's Code of Practice — Managing the risks of plant in the workplace, with permit-to-work, lock register and verification steps.

  • The pack generates an SDS register, hazardous chemicals manifest and labelling procedure aligned with the GHS 7 revisions adopted across Australian jurisdictions.

  • The incident register includes s.37 dangerous incident triggers, the 24-hour notification requirement and a preserved-scene procedure ready for regulator attendance.

  • Output is held to insurer-grade standards. Customers regularly use PolicyPack output as their compliance evidence for plant and machinery insurance renewals.

  • If you flag food or pharmaceutical processing, the pack adds GMP and Food Standards Code 3.2.2 overlays on top of the core manufacturing controls.

Ready when you are

Engineer the controls, not the paperwork.
We'll handle the paperwork.

Get a manufacturing compliance pack with machinery, chemical and lockout / tagout procedures audited to regulator expectations.

Generate your manufacturing pack — $199Inspect a sample first